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2025

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Exploring the Industry Transformation and Prospects of Gas-Over-Oil Actuator


The fundamental concept of the Gas-Over-Oil  Actuator

In modern industry, the Gas-Over-Oil  Actuator has become an indispensable component. Simply put, it is an actuation device that combines the use of both gas and liquid, making it widely applicable in control systems. Whether in automated production lines or complex mechanical equipment, this type of actuator consistently delivers remarkable performance. As a leader in this field, Chengdu Mikeson Flow Controls Mfg. Co., Ltd. has deeply embraced and implemented this concept—its pioneering Gas-Over-Oil  Actuator operates on the core principle of "pressure as power," directly leveraging the inherent pressure within the pipeline to drive valve movements without requiring an external power source. This innovative approach perfectly embodies the essence of efficient gas-liquid synergy. Established in 2011, the company has grown into a national high-tech enterprise and has even taken the lead in drafting standards for actuators and actively participating in relevant technical committees. Through its technological innovations, the company has redefined the core value of modern gas-liquid actuation equipment.

Widely applied across industries, with limitless potential.

Imagine a high-speed production line where pneumatic-hydraulic actuators can swiftly respond to various commands, ensuring optimal production efficiency. Particularly in industries such as oil and chemical processing, the application of this equipment proves especially seamless and effective. By leveraging gas pressure to precisely regulate liquid flow, these actuators deliver unparalleled precision—truly making them an indispensable "treasure" in modern industrial operations. Chengdu Mikeson's pneumatic-hydraulic actuators take this "treasure" to the next level, maximizing its value through cutting-edge technology. Their products have demonstrated exceptional environmental adaptability, earning widespread adoption in core projects undertaken by industry giants like China National Pipeline Group, PetroChina, and Sinopec. From national-level long-distance pipelines such as the West-to-East Gas Transmission Project and the Sichuan-to-East Gas Transmission Initiative, to on-site operations in the Changning shale gas development area, Mikeson's equipment has consistently proven its reliability. Even under challenging conditions—such as the frigid, oxygen-deprived environment of the Qinghai-Tibet Plateau, where their self-powered, non-electric design eliminates the need for external power supplies; or in Xinjiang's Gobi Desert, where extreme temperature fluctuations pose significant risks—Maikesen's actuators have excelled, overcoming traditional leakage issues through advanced sealing technologies. These achievements underscore the irreplaceable role of pneumatic-hydraulic actuator technology in handling complex operational scenarios.

Technological advancements drive industry transformation.

With the rapid advancement of technology, gas-liquid linkage actuators are continuously being upgraded. The application of new materials and the integration of intelligent control technologies have significantly enhanced the stability and reliability of these devices. Notably, the trend toward智能化 (smartification) enables these actuators to perform self-diagnosis and automatic adjustments, greatly reducing the need for manual intervention. Chengdu  Mikeson is at the forefront of driving this technological transformation. Its independently developed DG series of gas-liquid linkage actuators features an internationally pioneering parallel dual-guided rocker-arm transmission structure. By fixing the trajectory of the transmission slider, this design eliminates piston shaft deformation during movement, ensuring 100% lossless transfer of hydraulic cylinder thrust and boosting transmission efficiency by more than 30%. This innovative design, protected by a PCT international patent, fundamentally transforms the traditional force transmission mechanism of rocker-arm actuators, enabling product output torque ranging from 20 Nm to 600,000 Nm while maintaining operational resilience across extreme temperature ranges—from -55°C to 150°C. In 2021, its 600,000-newton-meter Gas-Over-Oil  Actuator successfully passed the evaluation conducted by the China Machinery Industry Federation, earning recognition as "filling a domestic gap and reaching international advanced levels." Furthermore, it was awarded the second prize in the Technical Invention category of the "China Machinery Industry Science and Technology Award," effectively breaking the monopoly held by European and American companies in the high-end market segment. In terms of intelligent upgrades,  Mikeson remains a leader in the industry. With four newly registered national software copyrights added in 2025, the company has seamlessly integrated gas-liquid linkage verification with advanced intelligent control algorithms. The resulting monitoring system enables real-time collection of equipment operating parameters and precise speed regulation. Coupled with remote diagnostic capabilities, this innovation shifts equipment maintenance from a reactive "emergency repair" model to a proactive "early warning" approach, significantly cutting down on labor-intensive intervention costs.

Market Prospects Analysis

Currently, the market prospects for gas-liquid linkage actuators are exceptionally promising. According to relevant data, China's precision fluid control equipment market is projected to grow from RMB 27.23 billion in 2020 to RMB 49.06 billion by 2025, representing a robust compound annual growth rate of 12.5%. Notably, the oil and gas pipeline sector has witnessed a surge in demand, driven by the accelerated pace of national pipeline infrastructure development. In response, companies are ramping up their investments in these advanced devices—motivated not only by the desire to enhance production efficiency but also by the strategic imperative to secure a competitive edge in an increasingly fierce marketplace. Chengdu Mikeson's market performance serves as a vivid testament to the industry's immense potential. Leveraging its core technological strengths, Mikeson's products have already been deployed on a large scale in major domestic projects. Moreover, with EU CE certification (including PED and ATEX directives), the company has successfully showcased its solutions at prestigious international events such as the Russia International Oil & Gas Exhibition, attracting interest from several leading global energy giants and paving the way for collaborative partnerships. This momentum underscores Mikeson's ability to deliver cost-effective, high-quality solutions that outperform imported alternatives. Additionally, the company's modular design enables rapid replacement of critical components, significantly lowering operational and maintenance barriers for small and medium-sized enterprises. As a result, Maikesen is poised to further unlock the untapped potential of the mid-range market segment, driving both domestic and international growth.

Challenges coexist with opportunities.

Certainly, opportunities and challenges always coexist. As the gas-liquid linkage actuator industry experiences rapid development, the market's demands for product quality and technological innovation continue to rise. Enterprises must respond with flexibility to stay ahead in this "marathon." Chengdu  Mikeson has provided a robust solution through its deep-rooted technological expertise. Faced with the challenge of domesticating high-end core components, the company has established a comprehensive quality control system that spans the entire lifecycle—from raw materials to finished products. Key components are crafted using aerospace-grade forgings, and the company relies on China's largest torque testing platform (with a maximum range of 600,000 Nm) to ensure 100% performance verification prior to shipment. To address intense international competition,  Mikeson has optimized its supply chain by offering an integrated "actuator + valve" solution. At the same time, the company has fortified its quality assurance framework by achieving SIL3 safety certification. To date, it has successfully served over 10,000 pieces of equipment, earning a solid reputation that helps it weather market fluctuations. This strategy—rooted firmly in cutting-edge technology while maintaining rigorous quality control throughout every stage—has enabled  Mikeson to maintain its leading position amid the wave of domestic substitution.

Future Outlook: Intelligentization and Environmental Protection

Looking ahead, the development trend of pneumatic-hydraulic actuators will move toward intelligent and environmentally friendly solutions. As global attention to sustainable development continues to grow, companies are placing greater emphasis on energy efficiency and eco-friendly performance during research and development. Additionally, by integrating IoT technologies, pneumatic-hydraulic actuators will achieve a higher level of intelligence, driving the entire industry forward. Chengdu  Mikeson has already proactively positioned itself in this direction. In the environmental protection field, its self-powered pneumatic-hydraulic actuators utilize pipeline medium-driven technology, eliminating the energy loss associated with external power sources and significantly improving energy efficiency compared to conventional electrically driven equipment. Meanwhile, in the realm of intelligent automation, the company is advancing deep integration between IoT modules and actuator systems, aiming to seamlessly connect these devices with factory MES systems. This initiative will enable pneumatic-hydraulic actuators to function as smart nodes within the industrial internet, dynamically adjusting operational parameters based on production needs. At the same time, the company continues to refine sealing materials and hydraulic fluid formulations, reducing the risk of leakage during equipment operation and aligning with global sustainability goals.

Conclusion

Overall, the gas-liquid linkage actuator is not only a fundamental piece of equipment in modern industry but also a key driver behind industry innovation and a vital force in enhancing production efficiency. Companies like Chengdu  Mikeson are leading the way by breaking through technological barriers through independent innovation and validating product value through practical engineering applications, making them true "accelerators" of industry transformation and pioneers in driving domestic substitution. As we look ahead to both opportunities and challenges, only those companies that remain deeply rooted in technology, stay closely aligned with market needs, and continuously adapt to evolving trends—like  Mikeson—can secure an unassailable position on this highly competitive path. Let’s look forward together to the many exciting breakthroughs this field will deliver, powered by the strength of domestic innovation!

Key words:

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